BOR Carbide Cutting Tool Solutions

Technical assessment based on operating conditions for custom tooling, thread mills, Pikko, slot milling and deep hole drilling.

A focus on custom tooling and processes

BOR Carbide solutions for jobs beyond standard tooling

BOR Carbide focuses on special and non-standard machining requirements with indexable drilling tools, threadmills and Pikko tools, slot milling, milling tools, cartridges, special inserts, deep hole drilling and special tools.

Balkanlar Mühendislik technically assesses BOR Carbide products particularly for applications where workpiece geometry, current tool life, cycle time or process stability presents a challenge.

This page explains the production problems behind the need for custom tooling, thread mills, Pikko, slot milling or deep hole drilling, alongside the relevant product groups.

BOR Carbide product scope

  • Indexable drilling tools and replaceable-insert drilling solutions
  • Threadmills and Pikko tools: single-tooth, three-tooth, full-profile, custom thread mill and mini boring applications
  • Slot milling, milling tools and cartridge product families
  • Special inserts: custom dimensions, geometries and application-specific insert solutions
  • Deep hole drilling and special tools: engineering requirements beyond standard catalogues

Which BOR Carbide solution fits your needs?

A cutting tool requirement often begins with a problem: tool breakage, long cycle times, dimensional errors, chip evacuation or a standard tool that cannot reach the part. These issues guide the choice of product family.

Custom tooling and special insert requirements

When standard catalogue products cannot accommodate the workpiece geometry, special inserts, custom solid tools, stepped tools or application-specific geometries may be required.

Thread mills and internal/external threading

Single-tooth, three-tooth, full-thread, BSP, BSPT, NPT, ACME and trapezoidal thread mill solutions are assessed according to hole type, material and tolerance requirements.

Pikko and mini boring applications

Access, vibration and chip evacuation are considered together for small-diameter internal turning, internal grooving, mini copy boring, reverse boring and small-part machining.

Deep hole drilling

Hole accuracy, chip evacuation, coolant, tool length and process stability are key considerations in deep hole drilling.

Slot milling and groove machining

Matching groove width, tool rigidity, surface finish and chip load to the right product family can improve machining time and tool life.

Improving process time and cost

BOR Carbide product selection should consider tool price, cycle time, tool life, scrap risk and total cost per part together.

BOR Carbide catalogues

Use the links below to explore BOR Carbide product groups by catalogue. The catalogues cover indexable drilling, thread mills, Pikko, slot milling, grooving, milling tools, boring cartridges, special inserts, deep hole drilling and special tools.

BOR Carbide Indexable Drilling Tools Catalogue

Indexible Drilling Tools

BOR Carbide catalogue group for indexable drilling, U-drill and holemaking applications.

BOR Carbide Threadmills and Pikko Tools Catalogue

Threadmills and Pikko Tools

Product family for thread milling, mini boring, Pikko and small-diameter internal machining.

BOR Carbide Slot Milling Catalogue

Slot Milling

BOR Carbide solutions for slot milling, slotting and narrow-groove machining.

BOR Carbide Grooving and Parting-Off Catalogue

Grooving and Parting-Off

BOR Carbide tool and insert groups for grooving and parting-off operations.

BOR Carbide Milling Tools Catalogue

Milling Tools

Milling tools catalogue for milling, facing, groove machining and general metal removal.

BOR Carbide Boring Cartridges Catalogue

Boring Cartridges

Boring cartridges, hole enlargement, precision diameter machining and adjustable internal machining solutions.

BOR Carbide Special Inserts Catalogue

Special Inserts

Special dimensions, geometries and cutting insert solutions for applications beyond the capabilities of standard inserts.

BOR Carbide Deep Hole Drilling Catalogue

Deep Hole Drilling

Product group for hole accuracy, chip evacuation and process stability in deep hole drilling.

BOR Carbide Special Tools Catalogue

Special Tools

Custom tooling and process solutions designed around drawings, parts and production problems.

Common requirements for BOR Carbide products

BOR Carbide products are usually considered when standard tools cannot meet an operation's needs. Requirements for indexable drilling, custom U-drills, stepped drills, thread mills, Pikko mini boring, slot milling and special inserts often arise from limitations in an existing process.

In these applications, workpiece material, technical drawings, tolerance requirements, machine rigidity, workholding, coolant, cutting parameters and target cycle time should be assessed alongside the product code.

Information required for custom tooling

  • Workpiece drawing, material and tolerance requirements
  • Operation type: drilling, milling, thread milling, grooving or deep hole drilling
  • Current tool, cycle time, tool life and the problem encountered
  • Machine, workholding, coolant and cutting parameters
  • Target: shorter cycle time, lower cost, improved surface finish or greater dimensional stability

Balkanlar Mühendislik support for BOR Carbide product selection

BOR Carbide custom tooling and engineering solutions are assessed through Balkanlar Mühendislik's process-based approach. The aim is to understand why an operation is struggling as well as identify a suitable product.

A thorough analysis of the workpiece and operation clarifies the need for custom tools, thread mills, Pikko, deep hole drilling or special inserts. Balkanlar Mühendislik supports this process with the right method, product and practical cutting strategy.